Oh yeah, if I was going through a Q-jet, I would epoxy those, issue or not. So they may very well have been done as a guard against future issues.
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1981 Camaro Z28
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Looks like that's probably what happened, but I tested and tested and couldn't get them to leak via shop air, so I'm hoping they're all good. Too late now!
Cleaned up the main casting and throttle plate a bit:



Main casting and throttle plate reassembled:

New needle and seat installed

New float installed:

Mixture control solenoid, metering rods and power piston reinstalled:

New accelerator pump installed and TPS reinstalled:

I also reinstalled the choke housing and linkage, so I should be just about ready to install the air horn tomorrow.Gone but not forgotten: 1986 Chevrolet Camaro IROC-Z
"You shall ride eternal. Shiny and chrome."
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Ehh...I don't think whoever rebuilt it the first time did anything with the throttle shaft or installed bushings (that I could see). There's a fair amount of end-play (maybe 1/8"), though as the blades close, they seem to center themselves when they close. I'll have to look closer when I get home and see if I see any - they don't come with bushings from the factory. It rotates plenty smoothly, though.Gone but not forgotten: 1986 Chevrolet Camaro IROC-Z
"You shall ride eternal. Shiny and chrome."
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Worn throttle shaft bushings are THE main reason for funky carb problems. Hard to find vacuum leaks.When in doubt, Whip it out !
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All back together aside from the fuel inlet:

Much cleaner:

All complete:




New versus old gasket - I'm not sure why they aren't the same:

Carb back on the car - looks a bit cleaner than it did before:

Too bad after all this work, the car idles richer than shit, and is pretty pissed off - I have succeeded in essentially making my vehicle worse.
I tried for a couple hours to see if I could mess with it (and a big thanks to JoeliusZ28 for letting my borrow his timing light with a dwell meter), but I'm done - it's dark, it still is rich, it's not making it to dyno day. No sense bothering anymore tonight.
Gone but not forgotten: 1986 Chevrolet Camaro IROC-Z
"You shall ride eternal. Shiny and chrome."
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Pulled the carb back out on Wednesday and got the air horn pulled off on Thursday, then I adjusted the float to 11/32" (as specified) down from the surface of the main casting and put the needle pull clip in the correct spot (not the conveniently-located, and more secure holes right there - because I guess those can cause the needle to bind and flood the carb a bit.
Pull clip - it sits pretty loose here:

Float adjusted to the proper level - a good bit lower than it was. Oops.
Gone but not forgotten: 1986 Chevrolet Camaro IROC-Z
"You shall ride eternal. Shiny and chrome."
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That will make a difference. I think I told you or Don while we were at Jakes that the last one of those I rebuilt, I built to the specs in the rebuild kit. Ran like poop, with gas leaking out everywhere. Checked a Motors manual which had a very different float level, rest it, and it purred like a kitten.DynoDave
POCI # 72200

1988 Pontiac Trans Am WS6
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I'm still mostly under the impression that carburetors run on witchcraft, so I don't quite understand how a higher float level will make it run so rich/like shit, but it seems like that can tend to be a culprit, especially given I dropped mine down at least 1/4".Gone but not forgotten: 1986 Chevrolet Camaro IROC-Z
"You shall ride eternal. Shiny and chrome."
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Pulled the Idle Air Bleed Valve out to check the O-rings since, for whatever reason, I didn't the first time. Upper O-ring looked mostly fine, but the lower one was a bit...flat:

Upper O-rings - new (left) vs old (right):

Lower O-rings - new (left) vs old (right) - can see how much "flatter" the old one was:
Gone but not forgotten: 1986 Chevrolet Camaro IROC-Z
"You shall ride eternal. Shiny and chrome."
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Cliff Ruggles had mentioned that even there's one tiny leak in those O-rings, it can cause the idle to never be right, so it's good I replaced them. No real reason not to, especially looking at the lower O-ring.
I tightened up the screws on the throttle plate on the bottom. I don't think I had those as tight as I could have, but I do now - nothing stupid, but a healthy tight with a screwdriver. Thankfully you can only do so much with one.
Need to get this thing back on the car and out of my dining room. Perhaps today.Last edited by MP81; October 1st, 2019, 06:46 AM.Gone but not forgotten: 1986 Chevrolet Camaro IROC-Z
"You shall ride eternal. Shiny and chrome."
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Carb's back on the car - doesn't run perfect by any means, but boy is it night and day compared to what it was like the last time. Now I think I can work with this and get it dialed in (hopefully).Gone but not forgotten: 1986 Chevrolet Camaro IROC-Z
"You shall ride eternal. Shiny and chrome."
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